A Bond Ball Mill Work Index test is a standard test for determining the ball mill work index of a sample of ore. It was developed by Fred Bond in 1952 and modified in 1961 (JKMRC CO., 2006). This index is widely used in the mineral industry for comparing the resistance of different materials to ball milling, for estimating the energy required ...
WhatsApp: +86 18221755073A Bond rod mill work index test (BRMWI) is a standard test for determining the rod mill work index of an ore sample [21]. The BRMWI is a measure of the resistance of the material to crushing and grinding in a rod mill and is used to calculate the grinding power needed for a given material parcel regarding rod mill grinding conditions. Along ...
WhatsApp: +86 18221755073The ball mill grindability test is used for describing ore hardness and it is so widespread that the Bond Work Index generated from the test is often referred to as an ore characteristic. The ore resistance to grinding and energy consumption can be expressed using the work index and Bond's Third Theory.
WhatsApp: +86 18221755073The three tests are: The Bond ball mill work index (Wi BM, or BWi) conducted from a feed size of approximately 2 mm to a product size on the order of 100 µm. The Bond rod mill …
WhatsApp: +86 18221755073When Erf/Erp is greater than 1.29, the work index increases as the product size decreases, and when Erf/Erp is less than 1.29 the work index decreases. Eq. (8) suggests that a standard work index Wi100, or the work index at 80% passing 100 microns calculated from the exposure ratios, can be found from the following Eq. (9):
WhatsApp: +86 18221755073The Bond Work Index (Wi) is a common technique for the estimation of hardness and energy requirement for comminution using ball mills. However, this technique is time-consuming (close to 5 hours ...
WhatsApp: +86 18221755073Based on the standard procedure defined by Bond, the ball mill work index is determined by simulating a closed cycle dry grinding in a laboratory Bond ball mill until a stable circulating load of 250% is established (Bond, 1949, Bond, 1952, Bond, 1961). The ball mill work index is determined by Eq. (10). The recommendation is the ball mill ...
WhatsApp: +86 18221755073T rumic, M.; Men é ndez-Aguado, J.M. Determination of Bond work index in non-standard mills. In Proceedings of the. XIV International Mineral Processing and Recycling Conference (2021 IMPRO ...
WhatsApp: +86 18221755073GSL can carry out Bond Rod Mill Work Index tests to determine the energy requirements for milling ore in a rod mill. The test requires a minimum of 20kg of -12.5mm material. Closing screen sizes typically range from 4.75mm to 212µm. Abrasion Index Test.
WhatsApp: +86 18221755073The Tovarov grindability index is used to determine the influence of materials on the cement clinker grinding capacity of a mill; the basis is rotary kiln clinker with a defined grindability index of a = 1.According to this, a mill grinding 30 t/h clinker, will grind 30 x 1.40 = 42 t/h of marl or 30 x 0.6 = 18 t/h of silica sand. The grindability index of rotary kiln …
WhatsApp: +86 18221755073The FC Bond Work Index Test Ball Mill was designed by F. C. Bond for use in determining the Bond Index, a measure of grindability and power required for grinding applications. The FC Bond Mills are used in laboratories throughout the world. A copy of Fred C. Bond's Method of Crushing and Grinding for determination of the Bond Index …
WhatsApp: +86 18221755073When Erf/Erp is greater than 1.29, the work index increases as the product size decreases, and when Erf/Erp is less than 1.29 the work index decreases. Eq. (8) suggests that a …
WhatsApp: +86 18221755073Bond Standard Circuit Work Index: Assume the rod mill Work Index of 9.5 applies from the actual rod mill feed sizeof 19,300 mµ (although some of this work might ideally be done by crushers to achieve a rod mill F80 of 16,000 m) to a rod µ mill (circuit) product size of 1,000 µm. W1 = 9.5 x [(10 / √ 1,000) – (10 / √ 19,300)] = 2.32 kWh/t
WhatsApp: +86 18221755073The self-grinding work index is an extension of the concept of Bond work index. It generally refers to the work index calculated by using Bond's fracture theory on the principle of ore crushing energy consumption according to the W, F, and P data of a small or semi-industrial or industrial self-grinding test. In this kind of test, McPherson small self …
WhatsApp: +86 18221755073The Bond work index, W i, is defined in a Bond ball mill on the samples of standard size − 3.327 + 0 mm. In practice, it is possible to find materials of non-standard size that are finer than 3.327 mm.. In this work, a procedure for the calculation of the Bond work index is suggested for cases when the Bond grindability test is conducted on samples of non …
WhatsApp: +86 18221755073To calculate Bond rod-mill work indices, the four samples were screened and the particle size distributions plotted in Fig. 2.The plot was used to find F 80 of the samples for calculations. Fig. 3, Fig. 4 show the grinding kinetics of Pb, Cu, Fe, and Mn ores in the Bond rod-mill in different test-sieves. The slopes of all lines in the figures are equal to …
WhatsApp: +86 18221755073The grindability of an ore in the process of mineral dressing can be determined by use of the Bond work index (W i). This index is determined on a laboratory-scale using a Bond ball-mill and by simulating dry grinding in a closed circuit until the 250% circulating load has been obtained. This happens only after 7–10 grinding cycles, which ...
WhatsApp: +86 18221755073The basic parameters used in ball mill design (power calculations), rod mill or any tumbling mill sizing are; material to be ground, characteristics, Bond Work Index, bulk density, specific density, desired mill tonnage capacity DTPH, operating % solids or pulp density, feed size as F80 and maximum 'chunk size', product size as P80 and maximum …
WhatsApp: +86 18221755073grams per revolution (Gbp) is the ball mill grindability. The ball mill work index, Wi (kWh/short ton) is calculated from the following equation (Bond 1961):1 The mill should be cleaned by either blowing air into it or wiping the interior with a cloth and or brush. The FC Bond ball mill is now ready for the next sample.
WhatsApp: +86 18221755073The Bond work index is a measure of ore resistance to crushing and grinding and is determined using the Bond grindability test. Its value constitutes ore characteristic and is used for industrial ...
WhatsApp: +86 18221755073The goal of this work is to create an equation to adjust a Bond ball mill work index from one P80 basis to another. The proposed model consists of two components, the variable …
WhatsApp: +86 18221755073A Bond Ball Mill Work Index test is a standard test for determining the ball mill work index of a sample of ore. It was developed by Fred Bond in 1952 and modified in 1961 …
WhatsApp: +86 18221755073The Bond ball mill work index is one of the most commonly used grindability tests in mining, and is often referred to as the Bond work index. The test is a 'locked-cycle' test where ground product is removed from test cycles and replaced by fresh feed. The test much achieve a steady-state before completion.
WhatsApp: +86 18221755073The goal of this work is to create an equation to adjust a Bond ball mill work index from one P80 basis to another. The proposed model consists of two components, the variable coefficient that is ...
WhatsApp: +86 18221755073The Bond work index, W i, is defined in a Bond ball mill on the samples of standard size − 3.327 + 0 mm. In practice, it is possible to find materials of non-standard size that are finer than 3.327 mm.. In this work, a procedure for the calculation of the Bond work index is suggested for cases when the Bond grindability test is conducted on samples of non …
WhatsApp: +86 18221755073The Bond rod-mill work index is used in conjunction with Bond's third theory of comminution to merely calculate net energy requirements for sizing rod-mills. This test was originally developed in the mid 1930s by F.C. Bond. Though, it was altered in succeeding years, it has essentially remained unchanged since 1961 [1]. ...
WhatsApp: +86 18221755073The Bond work index is one of the most useful and interesting parameters used in designing grinding equipment. However, it must be obtained under restrained conditions, especially in regards to the Bond standard lab mill. The main objective of this study is to show how this index can be obtained using a Denver ball mill, which is present in most …
WhatsApp: +86 18221755073FIGURE 5: BOND ROD MILL WORK INDEX v. UNCONFINED COMPRESSIVE STRENGTH 0 100 200 300 400 UCS (MPa) 5 10 15 20 25 30 35 WiRM (metric) The lack of fit observed relating the crushing Work Index was expected to carry over to the other Bond Work Indices. Figure 5 displays the plot of rod mill Work Index (Wi
WhatsApp: +86 18221755073The Thirty-nine samples were submitted for the Crusher Index (Ci), SAG Power Index (SPI®), Standard Bond Ball Mill Work Index (BWI) and Modified Bond Ball Mill work Index (MBI) tests. The Ci, SPI® and Bond Wi values of these samples show a good indication of ore hardness variability within the ore body. The samples were …
WhatsApp: +86 18221755073Mining, Metallurgy & Exploration - Austin, L.G., Klimpel, R.R., and Luckie, P.T., 1984, Process Engineering of Size Reduction — Ball Milling, SME, Chapter 4, p.76 ...
WhatsApp: +86 18221755073The reason for this variation in ball mill work index is because the ore at Mt. Milligan has an intrinsic exponent of –0.45 in the 100 µm to 200 µm size range, not the –0.50 …
WhatsApp: +86 18221755073You need a two-stage solution, first stage open-circuit mill and then second stage closed-circuit mill. First stage, will be broken into two parts as well, you use a Bond rod mill work index for the coarse component of the ore (+2.1 mm) and the Bond ball mill work index for the fine component (-2.1 mm).
WhatsApp: +86 18221755073Bond Rod Index Mill, 12" x 24" consisting of a one (1) piece cast shell complete with integral wave, 1 Hp 3/60/220 volt motor/gear reducer drive, support frame which allows the mill to tilt +/- 5 degrees during operation and 45 degrees for discharge (manual operation), receiving pan, rod charge and control panel complete with digital revolution counter, …
WhatsApp: +86 18221755073
